innovative composite design may replace aluminum chassis

Innovative Composite Design May Replace Aluminum Chassis .

It's been called the automotive engineer's dream material. Able to assume any shape while delivering stiffness, strength and light weight, carbon fiber has been.

Henkel highlights advanced automotive lightweight composite .

10 Mar 2017 . Innovative composite materials and solutions for automotive . new ways to design innovative lightweight solutions into their vehicles. . to fiber-reinforced plastics to at least partly replace steel or aluminum, . Here automotive customers can work with Henkel experts to develop and test composite parts,.

News Release – Magna Brings Carbon Fiber Composites into .

14 Mar 2017 . Body & Chassis ... By replacing 45 steel parts with two molded and four metallic parts, . is the key to success in designing lightweight components that can . Magna and Ford working together on this carbon fiber composite . Automotive innovation, automotive lightweighting, structural composite, carbon.

Lightweight, heavy impact - McKinsey & Company

Lightweight materials and design have always been an important topic in product design . ization of carbon fiber may yield a cost decrease of up to 70 percent, thereby making it .. recently doors in the new smart) and improved steel alloys (e.g., for the chassis). ... Currently used steel is replaced by aluminum, magnesium.

Aluminium Matrix Composites - SMMT

18 June 2017 #Technology and Innovation Articles. Continuous fibre reinforced aluminium matrix composite (CFR-AMC) is a low-density . Highly loaded steel or cast iron components can be replaced by . In locations where package space is restricted, such as for powertrain and chassis components, this is a substantial.

Advanced Technologies for Design and Fabrication of Composite .

innovative composite design solutions. But these . design optimization technologies can be used to discover creative . replacing traditional materials like steel, aluminum, and cast iron. .. chassis on one end and an axle on the other. Fig. 2.

Innovative Composite Structure Design for Blast Protection

5 Apr 2007 . An advanced design methodology is developed for innovative composite structure concepts which can be used in the Army's future ground.

Ongoing Student Projects – Laboratory of Composite Materials and .

The objective of this Bachelor thesis is to improve the design of the . For a small-satellite launch vehicle under development (ALTAIR), innovative stage . that can be achieved by replacing the current aluminum tank with a composite design . In the frame of the European ALTAIR project (Air Launch space Transportation.

Aluminium in Innovative Light-Weight Car Design

1 May 2011 . Aluminium in Innovative Light-Weight Car Design*. Jürgen Hirsch . composites. In the . Keywords: automotive applications, car body, chassis, multi-material concepts, sheet extrusions, castings. 1. . 100 kg saved on the mass of a car can .. combinations also show an increased formability and replace.

P09221: Innovative Composite Parts for a Formula SAE . - EDGE

Source carbon prepreg, autoclave, tooling board, aluminum, etc.. • Full aerodynamic . Work with chassis designer to create manufacturing plans and jigs. Also . Can not remake molds if necessary . Repair plug with fiberglass/bondo. 2.

forged composite - Advanced Composite Structures Laboratory

Innovative Composite Engineering . of-autoclave material forms, and automated processes that can markedly increase . monocoque design with 50% structural weight of carbon fiber. . The goal of the project was to replace the aluminum wishbone control arms of the . frame, the wheel, and to support the shock absorber.

Elasto-kinematics design of an innovative composite material .

24 Feb 2017 . Elasto-kinematics design of an innovative composite material . high-end racing cars for building their body shell and chassis. For example, Formula .. nents can be replaced with stamped aluminum sheets or hol- low casted.

Is there any material which could replace steel structure and has .

Carbon Fiber is a viable alternative. However, the application is limited to parts that don't . I am more looking for any composite or engineering plastic material. . This hypothetical case would allow another metal to conquer us all: titanium and its . + super strong, but single body chasis and no change in design possible).

High Performane Solutions for the Thermal Management of .

The shell material can be any metal (e.g., aluminum, copper, nickel, invar, . The resulting composite derives its high conductance from the APG insert . to replace this baseline aluminum chassis with an aluminum encapsulated APG chassis. . in designing thermal management systems will present exciting new innovative.

To Boost Gas Mileage, Automakers Explore Lighter Cars - Scientific .

27 Sep 2012 . By cutting down on steel and other heavy materials, vehicles can be . design and manufacturing," he said following the announcement. . On a hybrid vehicle, aluminum could improve the fuel economy by . General Motors Ventures, a GM subsidiary created to invest in innovative automotive technologies,.

The aluminium industry and metal replacement

11 Sep 2015 . So, with all this talk about metal replacement where does the aluminium industry fit in? . reduce weight by 100kg despite the chassis being an all steel construction. . Design engineering should be about exploiting inherent properties, . this material – and it may be aluminium, magnesium, or composites.

Carbon fiber aircraft frames and their effects on the aviation industry

A change from aluminum to advanced composites opens the aviation industry . These fibers can be manufactured to the specifications of almost any design. . Molding and Tooling and SABIC Innovative Plastics shows that carbon fiber has a.

Lightweight Composite Materials for Heavy Duty Vehicles - DOE/OSTI

DETERMINISTIC INTEGRATION DESIGN OF FLOOR-CHASSIS ... Materials such as Composites, Aluminum, Magnesium, Zinc and High Strength Steels . manufacturing and use of high strength steel can reduce vehicle weight by 15-25% . areas of designing with lightweight materials, innovative joining concepts and.

Metal Matrix Composites Offer the Automotive . - ResearchGate

panels, and frame members are increasingly common, in addition to . matrix micro- and nano-composites (MMCs) not only reduce mass, . several innovations in the field of advanced cast metallic materials. . tunities to tailor materials to specific design needs. . caps can be replaced with lead-free aluminum- or copper-.

Replacing Metal with Plastic - Machine Design

23 Aug 2016 . Plastics can make parts lighter and stronger, but that is only the tip of the iceberg. . have been improving for over 50 years and even replacing metal parts. Currently, new specialty s, composites, and processes have increased .. Innovations have improved the weight to strength ratio by about 20%,.